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mill grinding rate over the material''s grindability as measured in the lab. Mill percent solids optimization has thusly been achieved (McIvor et al., 2000). For media sizing, maximizing the mill grinding rate on a given ore is equivalent to maximizing the mill grinding efficiency. Ores of different grindability will be part of the discussion.

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Modern mills operate with load cells and mill optimizer''s which synchronize the mill weight, power draw, ore feed and weight with density control. Where optimizers are not used, the rule of thumb for a overflow ball mill is a ball load up to about 12 inches below the trunnion discharge- this allows bed expansion by the slurry filling the voids ...

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The comparison with a conventional grinding circuit with SAGs and ball mills returns a 21 % lower energy demand and annual operating cost savings of almost 15 mill. US$ [5]. The applications for hard rock comprise besides copper ore, gold ore, ore in the platinum group metals (PGM), molybdenum ore as well as zinc/lead ore.